Type YUHKGXSekyn 3.6/6 kV mining cables

Mining power cable with individual shield and copper core,

XLPE insulation, PVC sheath, overall shield,

with longitudinal seal, flame retardant PVC outer shell

Type YUHKGXSekyn 3.6/6 kV mining cable:

  • Purpose:


    Designed for underground mining power networks with a nominal voltage up to 6 kV.


    Suitable for hazardous areas—both methane and non-methane zones—including environments with potential coal dust explosions.

  • Standard & Certification:


    Manufactured according to the ZN-TF 203:2006 standard and certified by bodies such as EMAG and WUG.
    RoHS compliant.

Cable Construction

  1. Conductors:

    • Made of multi-stranded, round copper wires (Class 2 as per EN 60228).

    • Provides efficient electrical conduction.

  2. Individual Shielding:

    • Each copper conductor is wrapped with its own screen.

    • The screen can be made using a conductive tape (or conductive polyethylene) combined with copper tape.

  3. Insulation:

    • Uses cross-linked polyethylene (XLPE) insulation (Type DIX 3 as per PN-HD 620 S1:2002).

    • Offers high electrical resistance and durability.

  4. Inner Sheath (Powłoka wewnętrzna):

    • Made from PVC (Type DMV 31) protecting the insulation.

  5. Overall Shield:

    • A layer of copper tape is wrapped around the entire cable for extra protection.

  6. Longitudinal Sealing:

    • A water-activated (swelling) tape is applied along the cable’s length to prevent moisture ingress.

  7. Outer Jacket (Osłona zewnętrzna):

    • Made of flame-retardant PVC (tire-type PVC) that limits flame spread in case of fire.

Key Characteristics

  • Temperature Ratings:

    • Normal Operation: Conductor temperature up to +90°C.

    • Fault Condition: Can withstand up to +250°C.

    • Ambient Temperatures:

      • Permanent installations: as low as –30°C.

      • When laying cables without preheating: as low as –50°C.

  • Mechanical Properties:

    • Minimum Bending Radius: 12 times the external diameter of the cable.

    • Test Voltage: Withstands 15 kV AC (applied for 5 minutes at 50 Hz).

    • Tensile Strength: Maximum pulling force is 50 times the total cross-sectional area of the conductors.

  • Flame Propagation Resistance:

    • Meets IEC 60332 standards, ensuring the cable does not support the spread of flames.

Applications

  • Mining Environments:

    • Ideal for use in underground mines with a nominal voltage up to 6 kV.

    • Suitable for both methane and non-methane zones, including areas classified with explosion risks (Classes A or B) for methane or coal dust.

Electrical & Mechanical Data

  • Cable Variants:


    Available in sizes ranging from 3x25/25 mm² up to 3x240/30 mm².
    (For example, “3x25/25” means three conductors, each with a nominal cross-section of 25 mm², with a 25 mm² overall configuration.)

  • Tables Provided Include:

    • Dimensions: Nominal thicknesses for insulation, inner sheath, and overall shield.

    • Cable Diameter & Weight: Approximate external diameter and weight per kilometer.

    • Conductor Resistance: Maximum resistance at 20°C.

    • Current-Carrying Capacity: Rated for an ambient temperature of +25°C.

    • Electrical Parameters: Unit inductance and reactance (measured per km).

  • Installation Considerations:

    • Cable Grouping:


      When cables are laid parallel or stacked on supports, the current-carrying capacity must be adjusted using correction factors:

      • 1 cable: 1.00

      • 2 cables: 0.93

      • 3 cables: 0.90

      • 6 cables: 0.87

      • 9 cables: 0.86

    • Ambient Temperature Correction (Kt):


      For temperatures above +25°C, additional factors are applied (e.g., at 30°C the factor is 0.96, at 35°C it’s 0.92, etc.).

Packaging

  • Standard packaging options include 500 or 1000-meter drums.

  • Custom lengths and packaging types can be arranged if needed.

Frequently Asked Questions (FAQ)

  • Q: What is the primary application of the Type YUHKGXSekyn cable?


    A: It is specifically designed for underground mining power networks with a nominal voltage up to 6 kV, particularly in hazardous zones such as methane and coal dust environments.

  • Q: What voltage ratings does this cable support?


    A: The cable is rated for 3.6/6 kV operations, making it suitable for medium-voltage mining installations.

  • Q: What type of conductor is used in this cable?


    A: It uses multi-stranded, round copper conductors that meet Class 2 standards as per EN 60228, ensuring excellent electrical conductivity.

  • Q: How is individual shielding implemented in the cable?


    A: Each conductor is wrapped with its own shield, which can be made from conductive tape or conductive polyethylene combined with copper tape, minimizing interference.

  • Q: What additional shielding does the cable feature?


    A: In addition to individual shields, an overall copper tape shield is applied around the cable for enhanced protection against external electrical disturbances.

  • Q: What insulation material is used, and why is it beneficial?


    A: The cable uses cross-linked polyethylene (XLPE) insulation, which offers high thermal stability, excellent electrical properties, and mechanical strength.

  • Q: How does the cable prevent moisture ingress?


    A: A longitudinal sealing tape that swells when exposed to water is applied along the cable, ensuring effective moisture protection.

  • Q: What materials are used for the inner and outer sheaths?


    A: The inner sheath is made from PVC (Type DMV 31), and the outer jacket is a flame-retardant, tire-type PVC that minimizes flame spread.

  • Q: Which standards does the cable comply with?


    A: It meets the ZN-TF 203:2006 standard and complies with relevant IEC standards for flame retardancy and performance.

  • Q: Is the cable suitable for use in hazardous mining environments?


    A: Yes, it is approved for hazardous areas, including methane and coal dust explosion risk zones, ensuring safe operation in challenging conditions.

  • Q: What is the maximum operating temperature of the conductor during normal conditions?


    A: The conductor can safely operate at temperatures up to +90°C under normal conditions.

  • Q: How does the cable perform under short-circuit conditions?


    A: During short-circuit events, the conductor temperature may reach up to +250°C, demonstrating its robustness in fault conditions.

  • Q: What are the minimum ambient temperature requirements for installation?


    A: For permanent installations, the cable can be laid at ambient temperatures as low as –30°C, and down to –50°C when laid without preheating.

  • Q: What is the recommended minimum bending radius?


    A: The cable should not be bent tighter than 12 times its external diameter, ensuring the internal components are not stressed.

  • Q: What high-voltage test does the cable undergo?


    A: The cable is tested at 15 kV AC for 5 minutes at 50 Hz to verify its insulation integrity and overall performance.

  • Q: How is the cable’s tensile strength defined?


    A: The maximum pulling force is rated at 50 times the sum of the conductors’ cross-sectional areas, ensuring it can withstand the rigors of mining installations.

  • Q: How does the outer PVC jacket enhance safety?


    A: The flame-retardant PVC outer jacket is designed to inhibit flame propagation, crucial for maintaining safety in explosive atmospheres.

  • Q: What range of conductor sizes is available?


    A: Conductor sizes vary from 3x25/25 mm² to 3x240/30 mm², offering flexibility for different current-carrying requirements.

  • Q: Are custom packaging options available for this cable?


    A: Yes, while standard packaging is available in 500 or 1000-meter drums, custom lengths and packaging options can be arranged as needed.

  • Q: What is the purpose of the individual shielding on each conductor?


    A: Individual shielding minimizes electromagnetic interference and enhances operational safety, particularly in electrically noisy mining environments.

  • Q: What is the function of the overall copper tape shield?


    A: The overall shield provides an extra layer of protection against external disturbances and further secures the cable’s electrical performance.

  • Q: How is the cable’s current-carrying capacity affected by ambient temperature?


    A: The cable’s current-carrying capacity is derated for ambient temperatures above +25°C using specific correction factors (Kt).

  • Q: What correction factors apply when multiple cables are installed together?


    A: When cables are laid in parallel or stacked, correction factors (Kg) are used—for instance, 1.00 for one cable, 0.93 for two, 0.90 for three, and so on.

  • Q: How does the cable perform in high humidity or wet conditions?


    A: The combination of robust insulation, moisture-resistant sheathing, and longitudinal sealing ensures reliable performance even in high humidity or wet environments.

  • Q: Is the cable RoHS compliant?


    A: Yes, it is RoHS compliant, which means it meets the necessary environmental standards regarding hazardous substances.

  • Q: What are the cable’s typical electrical parameters such as inductance and reactance?


    A: For example, a 25 mm² conductor typically has a unit inductance of 0.32 mH/km and a reactance of 0.101 Ω/km, although these values vary with conductor size.

  • Q: Why is XLPE insulation preferred for mining cables?


    A: XLPE provides excellent thermal, mechanical, and electrical performance, making it ideal for the demanding conditions in mining operations.

  • Q: How does the cable ensure safety in explosion-prone environments?


    A: Its flame-retardant outer sheath, combined with robust construction and proper shielding, minimizes the risk of fire and explosion in hazardous atmospheres.

  • Q: What details are available regarding the cable’s physical dimensions and weight?


    A: The cable’s overall diameter, weight per kilometer, and insulation thickness vary depending on the selected conductor size, with detailed specifications provided in technical tables.

  • Q: What certifications support the cable’s performance claims?


    A: The cable is certified by recognized organizations such as EMAG and WUG, ensuring it meets stringent safety and performance standards.

  • Q: Can this cable be used in both methane and non-methane mining areas?


    A: Yes, it is designed for safe operation in both methane and non-methane zones, accommodating various explosion risk classifications.

  • Q: What kind of testing does the cable undergo before shipment?


    A: The cable undergoes rigorous testing including high-voltage endurance, mechanical stress tests, and conformity checks with international standards.

  • Q: What maintenance practices are recommended for this cable in mining installations?


    A: Regular visual inspections, adherence to installation guidelines, and periodic testing of insulation and shielding integrity will help ensure long-term reliability.

gray truck on dirt road during day
gray truck on dirt road during day
A construction truck is dumping dirt on a hill
A construction truck is dumping dirt on a hill
A large crane sitting on the side of a road
A large crane sitting on the side of a road

Type YUHKGXSekyn 3.6/6 kV mining cable

Type YUHKGXSekyn 3.6/6 kV mining cable is designed for reliable power distribution in harsh underground mining environments. It features multi-stranded copper conductors, each with its own individual shield, combined with robust XLPE insulation and a flame-retardant PVC outer jacket. An overall copper tape shield and a water-activated longitudinal seal provide additional protection against electrical interference and moisture. Certified to meet strict industry standards and suitable for both methane and non-methane areas, this cable delivers excellent electrical performance and durability in extreme conditions.

6/30/20216 min read