Type OnGcekż-G2 Mining cables 0.6/1 kV

Power cables for mobile and portable receivers. 10-core, 13-core and 14-core

Type OnGcekż-G2 Mining Cables (0.6/1 kV) – Power Cables for Mobile and Portable Equipment

Overview

The OnGcekż-G2 is a shielded mining power cable designed for supplying electricity to underground mining equipment. It operates at a nominal voltage of 0.6/1 kV and is available in 10-core, 13-core, and 14-core configurations. The cable is constructed with flexible, multi-stranded copper conductors, heat-resistant rubber insulation, and a flame-retardant rubber sheath for enhanced safety in harsh mining environments.

Construction Details

1. Conductors (Main and Auxiliary Cores)

  • The primary (working) conductors are made of multi-stranded copper (Class 5) according to PN-EN 60228 for flexibility.

  • Auxiliary conductors are tinned multi-stranded copper (Class 5) for improved corrosion resistance.

2. Shielding (Screening) and Protective Earth Conductor

  • The cable features a braided shield made of tinned copper wires (0.30 mm diameter) and synthetic fiber, enhancing electromagnetic protection and durability.

  • The protective earth conductor is integrated into the shielding system, ensuring grounding and safety compliance.

3. Insulation and Separation Layers

  • Main conductor insulation: Made of heat-resistant IEP rubber (PN-89/E-29100), providing thermal stability.

  • Auxiliary conductor insulation: Uses IZ, IB, or IEP rubber for added durability.

  • Separation layers: Polyester film tape is applied over the insulated conductors to ensure insulation integrity.

4. Outer Sheath (Jacket)

  • Made from flame-retardant ON-4 rubber (PN-89/E-29100), which provides:

    • High resistance to mechanical stress

    • Protection against moisture and chemicals

    • Excellent performance in underground mining conditions

  • Sheath color: Black

Cable Identification and Variants

Each OnGcekż-G2 cable variant is designated based on the number and size of its conductors:

10-Core Configuration (0.6/1 kV)

  • Specification: 3x50 + 3x16 + 25 + 3x4 mm²

    • Primary conductors: 3 cores of 50 mm²

    • Secondary conductors: 3 cores of 16 mm²

    • Protective earth conductor: 25 mm²

    • Auxiliary conductors: 3 cores of 4 mm²

14-Core Configuration (0.6/1 kV)

  • Specification: 6x95 + 25 + 7x4 mm²

    • Primary conductors: 6 cores of 95 mm²

    • Protective earth conductor: 25 mm²

    • Auxiliary conductors: 7 cores of 4 mm²

Technical Specifications

  • Maximum operating temperature: 90°C

  • Dielectric strength:

    • Main conductors: 3.2 kV

    • Auxiliary conductors: 2.0 kV

  • Shield coverage:

    • At least 75% for rubber tape shielding

    • At least 30% for conductive tape shielding

  • Conductor resistance at 20°C:

    • 2.5 mm² auxiliary conductor: 8.21 Ω/km

    • 4 mm² auxiliary conductor: 5.09 Ω/km

  • Standard cable length per drum: 200 meters

  • Custom configurations available upon request

Application

The OnGcekż-G2 mining cable is specifically designed for underground mining operations, supplying electrical power to mobile and portable mining equipment. Its robust construction ensures durability in harsh conditions, including mechanical stress, moisture, and chemical exposure. The shielding protects against electromagnetic interference (EMI), making it suitable for sensitive applications.

FAQ for Type OnGcekż-G2 Mining Cables (0.6/1 kV) – Power Cables for Mobile and Portable Equipment

1. What is the primary application of the Type OnGcekż-G2 mining cable?
This cable is specifically designed for powering mobile and portable receivers used in underground mining operations, ensuring reliable performance in harsh mining environments.

2. What is the voltage rating of this cable?
The cable is rated for a nominal voltage of 0.6/1 kV, making it suitable for medium-voltage applications typically found in mining installations.

3. What types of conductors are used in the cable's construction?
The cable employs multi-stranded copper conductors for the working (main) cores and tinned multi-stranded copper conductors for the auxiliary cores. Both conductor types comply with PN-EN 60228 Class 5 standards, ensuring high flexibility and current-carrying capacity.

4. How is the cable shielded?
A braided shield made of tinned copper wires (0.30 mm in diameter) combined with synthetic fiber is used. This shield enhances electromagnetic interference (EMI) protection and provides mechanical robustness, which is critical in the mining environment.

5. What insulation materials are used in the cable?
The working conductors are insulated with heat-resistant IEP rubber (as per PN-89/E-29100), while the auxiliary conductors use similar high-performance insulation. This ensures thermal stability and resistance to the high operating temperatures often encountered in mining.

6. How does the cable’s construction contribute to safety in mining operations?
Its multi-layer construction—featuring insulated conductors, effective shielding, and a flame-retardant outer sheath made from ON-4 rubber—provides excellent protection against electrical faults, mechanical damage, and exposure to harsh chemicals and moisture.

7. What are the available conductor configurations of this cable?
The Type OnGcekż-G2 cable is offered in 10-core, 13-core, and 14-core configurations. Each variant is designed with different numbers and sizes of working, auxiliary, and protective earth conductors to suit varying power demands in mining applications.

8. What is the cable’s maximum operating temperature?
The cable is designed to operate reliably at temperatures up to +90°C, ensuring performance under the high-heat conditions common in mining environments.

9. Which standards does the Type OnGcekż-G2 cable comply with?
This cable complies with the WT-96/K-346 standard, ensuring that it meets strict performance, safety, and durability requirements necessary for mining applications.

10. How are the dielectric strength and resistance values specified for this cable?
The working conductors are designed to withstand test voltages up to 3.2 kV, while the auxiliary conductors are rated for 2 kV. Additionally, the cable’s design includes specific resistance values at 20°C to ensure efficient power transmission over long distances.

11. Can the cable be customized for specific mining conditions?
Yes, customization is available. The cable’s conductor sizes and configurations can be tailored—upon agreement with the customer—to meet the specific power requirements and environmental challenges of different mining operations.

12. How does the cable’s design enhance durability in harsh mining environments?
The integration of robust, flexible conductors, a protective braided shield, high-quality insulation, and a flame-retardant, abrasion-resistant outer sheath collectively ensure that the cable can withstand mechanical stress, moisture, chemical exposure, and high temperatures typical of mining conditions.

a large machine is in the middle of a dirt field
a large machine is in the middle of a dirt field
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black and yellow heavy equipment on brown sand
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woman smiling beside railing

Type OnGcekż-G2 Mining cables 0.6/1 kV Power cables for mobile and portable receivers. 10-core, 13-core and 14-core

Type OnGcekż-G2 Mining Cables (0.6/1 kV) – specially engineered to deliver reliable power for mobile and portable equipment in challenging mining environments. These cables, built to the WT-96/K-346 standard, are available in 10-core, 13-core, and 14-core configurations, catering to varying power demands in underground and surface mining operations. High-Quality Conductors: The working conductors are made from flexible, multi-stranded copper (Class 5 per PN-EN 60228) for superior current-carrying capability. Tinned multi-stranded copper is used for the auxiliary conductors to improve corrosion resistance and durability. Robust Shielding: A braided shield composed of tinned copper wires (0.30 mm in diameter) combined with synthetic fibers provides effective electromagnetic interference (EMI) protection and enhances mechanical strength, vital for the rigors of mining work. Advanced Insulation and Protection: The working conductors are insulated with heat-resistant IEP rubber (PN-89/E-29100), while the outer jacket is made of flame-retardant ON-4 rubber, offering excellent resistance to high temperatures, abrasion, chemicals, and moisture. Safety and Durability: An integrated protective earth conductor, along with multi-layer construction, ensures robust performance under extreme conditions. The cable can operate at temperatures up to +90°C and withstand test voltages of 3.2 kV on the main conductors and 2 kV on the auxiliary conductors. Overall, the Type OnGcekż-G2 Mining Cables combine flexibility, durability, and safety, making them an ideal solution for powering mining equipment in demanding, hazardous environments.

6/30/20214 min read